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- Overview
- Quick Detail
- Description
- Applications
- Specifications
- Competitive Advantage
- Recommended Products
Overview
| Place of Origin: | Jiangsu China |
| Brand Name: | SINA EKATO |
| Model Number: | SME |
| Certification: | ISO9001, CE |
Quick Detail
This fully automatic liquid filling machine is specially engineered for daily chemical products like shampoo, conditioner, shower gel, body lotion and laundry detergent. It adopts piston or gear pump filling principles, with a filling accuracy of ±0.5% and a capacity range of 50–1000ml. Boasting a speed of 30–120 bottles per minute, it features a PLC + touch screen control system for easy operation. All parts in contact with materials are made of 304/316 stainless steel, complying with food and cosmetic grade standards. Key functions include no-bottle no-filling and anti-drip nozzles, ensuring clean and efficient production.
| Item | Specification |
| Application | Filling of liquid daily chemical products: shampoo, conditioner, shower gel, body lotion, laundry detergent, etc. |
| Automation Level | Fully automatic (auto feeding, metering, filling, bottle conveying) |
| Filling Principle | Piston type / Gear pump type (optional, based on viscosity) |
| Filling Accuracy | ±0.5% (high precision for consistent product dosage) |
| Capacity Range | 50-1000ml (customizable for small bottles or large containers) |
| Speed | 30-120 bottles/min (adjustable according to bottle size and filling volume) |
| Material of Contact Parts | 304/316 stainless steel (meets food-grade and cosmetic production standards) |
| Control System | PLC + Touch screen (user-friendly operation, parameter setting & storage) |
| Power Supply | Customizable (220V/380V, 50/60Hz) |
| Key Features | No bottle no filling, anti-drip filling nozzles, easy disassembly & cleaning |
Description
This fully automatic liquid filling machine is a high-efficiency, precision-engineered piece of equipment tailored exclusively for the filling of liquid daily chemical products, including shampoo, conditioner, shower gel, body lotion, and laundry detergent. It is designed to meet the rigorous production demands of cosmetic, personal care, and household cleaning product manufacturers.
Core Filling Configuration
The machine offers two optional filling principles to adapt to different material viscosities: piston-type filling for medium-to-high viscosity liquids like conditioner and body lotion, and gear pump-type filling for low-viscosity fluids such as shower gel and liquid detergent. The filling capacity ranges from 50ml to 1000ml, which can be flexibly adjusted to accommodate various bottle sizes, from small travel-sized containers to large family-sized bottles. With an impressive filling accuracy of ±0.5%, it ensures consistent product dosage per bottle, effectively reducing material waste and guaranteeing product quality uniformity.
High-Efficiency & Intelligent Operation
Equipped with a PLC control system and a user-friendly touch screen interface, the machine allows operators to easily set, store, and recall filling parameters such as volume, speed, and nozzle quantity. The automated workflow covers auto bottle conveying, bottle positioning, filling, and bottle discharging, eliminating the need for manual intervention and significantly boosting production efficiency. The filling speed can reach 30–120 bottles per minute, and the speed is adjustable according to bottle specifications and production requirements, making it suitable for both small-batch customization and large-scale mass production.
Food & Cosmetic Grade Material & Design
All parts in direct contact with materials are crafted from 304 or 316 stainless steel, which meets strict food and cosmetic industry hygiene standards. The material is corrosion-resistant, easy to clean, and free from harmful substances, ensuring the safety and purity of the filled products. The machine structure features modular design, with filling nozzles that can be quickly disassembled and assembled, facilitating daily cleaning and maintenance, and effectively preventing cross-contamination between different products.
Key Functional Advantages
1. No-bottle no-filling function: The machine is equipped with a high-sensitivity photoelectric sensor that detects bottle presence in real time. If no bottle is detected at the filling station, the system will automatically stop filling, avoiding material waste and equipment contamination.
2. Anti-drip filling nozzles: Each filling nozzle is fitted with a precision anti-drip valve. After filling is completed, the valve closes instantly to prevent residual liquid from dripping, keeping the bottles and the production line clean.
3. Stable bottle conveying system: The conveyor belt uses a soft, non-slip material to securely hold bottles during transportation, preventing bottle tipping or displacement during the filling process and ensuring smooth operation.
Versatile Application & Customization
Beyond the standard daily chemical products, this machine can also be customized to fill other liquid products such as hand sanitizer, fabric softener, and facial toner. It supports customization of nozzle quantity (from 2 to 12 nozzles) based on production line layout and efficiency requirements, making it a versatile solution for diverse production needs.
Whether for small and medium-sized enterprises looking to upgrade their production lines or large manufacturers pursuing high-volume, high-standard production, this automatic liquid filling machine delivers reliable performance, consistent quality, and efficient operation, helping businesses optimize production processes and enhance market competitiveness.
Applications
| Daily Chemical Products | |||
| Shampoo | Conditioner | Hair Essential Oil | Body Wash |
| Shower Gel | Body Lotion | Body Oil | Body Butter |
| Laundry Detergent | Fabric Softener | Collar Stain Remover | Color Protector |
| Sanitizer | Bleach | Mouthwash | Hand Sanitizer |
Specifications
| Parameter Category | Specification Details | Remarks |
| Application Scope | Liquid daily chemical products: shampoo, conditioner, shower gel, body lotion, laundry detergent, fabric softener, hand sanitizer | Customizable for other liquid materials with similar viscosity |
| Filling System | Filling principle: Piston type / Gear pump type (optional) | Piston type for medium-high viscosity; Gear pump for low viscosity |
| Filling capacity range: 50ml – 1000ml | Customizable range (10ml–5000ml) available for special requirements | |
| Filling accuracy: ±0.5% | Based on rated filling volume at stable operation | |
| Number of filling nozzles: 2 / 4 / 6 / 8 / 12 (optional) | Nozzle quantity customizable according to production line layout | |
| Production Efficiency | Filling speed: 30–120 bottles/minute | Speed varies with nozzle quantity, bottle size and filling volume |
| Material & Structure | Material of contact parts: 304 stainless steel (standard); 316 stainless steel (optional) | Meets food-grade, cosmetic-grade and pharmaceutical-grade hygiene standards |
| Frame material: 304 stainless steel | Corrosion-resistant, easy to clean | |
| Machine structure: Modular design | Convenient for disassembly, maintenance and replacement of components | |
| Control System | Control mode: PLC + Touch screen (7-inch/10-inch color touch screen, optional) | Support multi-language interface (Chinese/English) |
| Parameter storage: Up to 50 sets of filling parameter presets | One-click recall for different product specifications | |
| Operation mode: Fully automatic / Semi-automatic (optional) | Semi-automatic mode for debugging and small-batch trial production | |
| Key Functional Features | Core functions: No-bottle no-filling, anti-drip nozzles, automatic bottle positioning, overload protection | Photoelectric sensor for bottle detection; Pneumatic anti-drip valve |
| Conveying System | Conveyor belt type: Flat top chain conveyor / PVC belt conveyor (optional) | Speed adjustable synchronously with filling process |
| Conveyor belt width: 80mm – 200mm (customizable) | Matches different bottle diameters | |
| Power Supply | Voltage: 220V/380V (single-phase/three-phase, optional) | Customizable according to regional power standards (110V, 415V, etc.) |
| Frequency: 50Hz/60Hz | Adaptable to global power grid specifications | |
| Power consumption: 1.5kW – 5kW (varies with nozzle quantity) | Low energy consumption during stable operation | |
| Pneumatic System | Air pressure requirement: 0.4–0.6MPa | Needs to be connected to external air compressor |
| Air consumption: 0.2–0.5m³/min | Related to filling frequency and nozzle quantity | |
| Dimension & Weight | Machine dimension (L×W×H): 1800×1200×2000mm (for 4-nozzle model) | Customized dimensions for different nozzle configurations |
| Net weight: 500kg – 1500kg (varies with nozzle quantity and material) | Frame thickness affects overall weight | |
| Working Environment | Temperature: 5℃ – 40℃ | Avoid high humidity, corrosive gas and strong vibration environment |
Competitive Advantage
The piston fillers are designed to dispense products of different viscosity,The components that come in contact with product are made of 316 stainless steel which is sourced from Sweden and processed by CNC machines to ensure a surface roughness lower than 0.8. Main pneumatic components are from Airtac, Taiwan. PLC & Touch screen is from Siemens.
1. Equipped with a bottle mouth localizer to make the machine suitable for different shapes of bottles including irregular bottles
2. “No drip” filling nozzle can assure that dripping and stringing will not happen.
3. This machine has functions of “no bottle no fill”, “malfunction check and malfunction scan automatically”, “security alarm system for abnormal liquid level”.
4. The parts are connected with clamps, which makes the machine easy and quick to disassemble & assemble and clean.
5. The series of machine has compact, reasonable configuration and nice, simple appearance.
6. Filling mouth with anti-drip function can be changed to lift for high foam products.
7. Material feeding device control box on the feeding, so that material is always kept at a certain range to ensure the accuracy of filling volume.
8. Rapid adjustment to achieve the overall filling volume, with counter display; the amount of each filling head can be individually fine-tuned, convenient.
9. With PLC programming control, touch-type man-machine interface, convenient parameter setting. Fault self-diagnosis function, clear failure display.
10. Filling head is an option, easy maintenance without affecting the other single head when filling.
