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Fixed type emulsifying mixer

Fixed type emulsifying mixer

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Large-scale Continuous Production Vacuum Emulsifying Mixing Machine

Cosmetic Machine Vacuum Homogenizer Emulsifier

  • Overview
  • Quick Detail
  • Description
  • Applications
  • Specifications
  • Competitive Advantage
  • Recommended Products
Overview
Place of Origin: Jiangsu China
Brand Name: SINA EKATO
Model Number: SME-B
Certification: ISO9001, CE
Minimum Order Quantity: 1 SET
Delivery Time: 50days
Supply Ability: 500-5000L
Quick Detail

1. Alternative Names: Fixed Type Emulsifier, Stationary Homogenizer, Industrial Vacuum Mixer, Bottom-Homogenizing Emulsifying Unit

2. Main Applications

Cosmetics: Foundation, Cold Cream, Sunscreen.

Pharmacy: Ointment, Suppository, Dental Paste.

Food: Mayonnaise, Dressing, Sauce.

Core Specifications and Parameters

Parameter Category Core Parameter Items Common Specification Range
Emulsifying Pot Parameters Effective Volume 500L - 5000L (mass production models)
Material Inner Pot: 316L Stainless Steel (food/pharmaceutical grade); Outer Pot: 304 Stainless Steel
Jacket Design Equipped with heating/cooling jacket, compatible with steam or thermal oil heating
Homogenizing & Emulsifying System Bottom Homogenizer Speed 0 - 3000r/min (variable frequency speed regulation)
Stirring Paddle Configuration Two different directions mixing with scraper + Helicon mixing (Clockwise and counter-clockwise mixing) rotating speed: 0 - 45r/min
Vacuum System Vacuum Degree ≤ -0.095MPa (adjustable to meet defoaming requirements)
Heating & Cooling System Heating Temperature Range Room Temperature - 120℃ (temperature control accuracy: ±1℃)
Cooling Method Rapid cooling via circulating cooling water in the jacket
Control System Operation Interface PLC + touch screen control, with production formula storage function
Safety Protection Vacuum overload protection, over-temperature alarm, motor overload protection
Description

The Fixed Vacuum Emulsifying Mixer is a high-performance homogenization system designed for the stable, large-scale production of high-viscosity emulsions. Unlike lifting models, its fixed-cover design ensures superior airtightness and structural integrity, making it the ideal choice for vacuum deaeration.

  • Key Features:

    • High-Shear Homogenization: Precision rotor-stator system for ultra-fine particle distribution.

    • Vacuum Deaeration: Processes materials in a full vacuum to eliminate bubbles and prevent oxidation.

    • Efficient Mixing: Bi-directional frame agitator with PTFE wall scrapers for 100% coverage.

    • GMP Standard: Full SUS316L stainless steel construction with a mirror-polished finish.

  • Applications: Cosmetics (Face Cream/Lotion), Pharmaceuticals (Ointment/Gel), Food (Mayonnaise/Sauce), and Fine Chemicals.

Applications
Daily cosmetic
hair conditioner facial mask moisturizing lotion suncream
skin care face lotion body lotion sunscreen cream
cream hair cream cosmetic paste BB Cream
lotion face wash liquid eye serum hair gel
hair dye lip balm serum lip gloss
emulsion lipstick Highly viscous product shampoo
cosmetic toner hand cream shaving cream moisturizing cream

Pharmaceutical
Topical Ointment Topical Cream Topical Patches Topical gel
Fulibuprofen Gel Patches Adapalene Gel Neomycin Ointment Mupirocin Ointment

Food
cheese milk butter wasabi mayonnaise
ketchup mustard
margarine Salad dressing
Specifications
Model Capacity HomogenizerMotor Stir Motor Dimension Total Power(KW) Limitvacuum(Mpa)
kw r/min kw r/min Length(mm) Width(mm) Height(mm) Steamheating Electricheating
SME-B100 100L 2.8-4 1440/2880 1.5 0-63 2750 2700 2250 13 32 -0.09
SME-B200 200L 6.5-8 1440/2880 2.2 0-63 3100 3000 2500 15 45 -0.09
SME-B300 300L 6.5-8 1440/2880 2.2 0-63 3500 3350 2650 18 49 -0.085
SME-B500 500L 6.5-8 1440/2880 4 0-63 3850 3600 2750 22 61 -0.08
SME-B1000 1000L 9-11 1440/2880 5.5 0-63 4200 3850 3300 28 88 -0.08
SME-B2000 2000L 11-14 1440/2880 5.5 0-63 4500 4050 3800 34 - -0.08
SME-B3000 3000L 15-18 1440/2880 7.5 0-63 4800 4300 4100 40 - -0.08
Note:In case of inconformity of the data in the table due to technical improvement or customization, the real object shall prevail.
Competitive Advantage

· Siemens motor and frequency converter for speed adjustment, which can meet production of different technology requirement.

· The vacuum defoaming can make the materials meet the requirement of being aseptic. The vacuum material sucking adopted can avoid dust especially for the powder products.

· Mechanical sealing, good sealing effect and long working life.

· The tank body and the pipes adopt mirror polishing, which fully conforms to GMP standards.

· Material contact parts all use SUS316L stainless steel.

· The heating method mainly include electric or steam heating for customer's choice.

· The emulsifying pot lid can adopt hydraulic lifting system, easy to clean and the cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge.

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