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- Overview
- Quick Detail
- Specifications
- Description
- Applications
- Competitive Advantage
- Recommended Products
Overview
| Place of Origin: | Jiangsu China |
| Brand Name: | SINA EKATO |
| Model Number: | SME |
| Certification: | ISO9001, CE |
Quick Detail
In the industrial sector and different markets, this equipment has multiple expressions based on functions, application scenarios and regional habits. The common English and Chinese names are as follows:
· Lifting Vacuum Homogenizing Emulsifier (for Body Lotion/Cream)
· Cream-type Body Lotion Vacuum Emulsifying Mixer with Lifting Function
· Hydraulic Lifting Vacuum Emulsifier for Cosmetic Cream & Lotion
· Lifting-type Vacuum Emulsification Machine for Personal Care Cream Production
Core Specifications and Parameters:
| Parameter Category | Core Parameter Items | Common Specification Range |
| Emulsifying Pot Parameters | Effective Volume | 50L - 5000L (lab-scale pilot/testing/mass production models) |
| Material | Inner Pot: 316L Stainless Steel (food/pharmaceutical grade); Outer Pot: 304 Stainless Steel | |
| Jacket Design | Equipped with heating/cooling jacket, compatible with steam or thermal oil heating | |
| Homogenizing & Emulsifying System | Homogenizer Rotating Speed | 0 - 3000r/min (variable frequency speed regulation) |
| Stirring Paddle Configuration | Two different directions mixing with scraper + Helicon mixing (Clockwise and counter-clockwise mixing) rotating speed: 0 - 60r/min | |
| Vacuum System | Vacuum Degree | ≤ -0.095MPa (adjustable to meet defoaming requirements) |
| Lifting System | Lifting Method | Hydraulic lifting |
| Heating & Cooling System | Heating Temperature Range | Room Temperature - 120℃ (temperature control accuracy: ±1℃) |
| Cooling Method | Rapid cooling via circulating cooling water in the jacket | |
| Control System | Operation Interface | PLC + touch screen control, with production formula storage function |
| Safety Protection | Vacuum overload protection, over-temperature alarm, motor overload protection |
Specifications
| Model | Capacity | Homogenizer Motor | Stir Motor | Dimension | Total power(KW) | Limit vacuum(Mpa) | |||||
| KW | r/min | KW | r/min | Length(mm) | Width(mm) | Height(mm) | Steam heating | Electric heating | |||
| SME-AE-5 | 5L | 0.37 | 0-3000 | 0.18 | 0-72 | 1260 | 540 | 1600/1850 | 2 | 5 | -0.095 |
| SME-AE-10 | 10L | 0.75 | 0-3000 | 0.37 | 0-72 | 1300 | 580 | 1600/1950 | 3 | 6 | -0.095 |
| SME-AE-50 | 50L | 3-5.5 | 0-3000 | 1.1 | 0-63 | 2600 | 2250 | 1950/2700 | 9 | 18 | -0.095 |
| SME-AE-100 | 100L | 4-7.5 | 0-3000 | 1.5 | 0-63 | 2750 | 2700 | 2250/3100 | 13 | 32 | -0.09 |
| SME-AE-200 | 200L | 5.5-11 | 0-3000 | 2.2 | 0-63 | 3100 | 3000 | 2500/3450 | 15 | 45 | -0.09 |
| SME-AE-300 | 300L | 5.5-11 | 0-3000 | 2.2 | 0-63 | 3500 | 3350 | 2650/3600 | 18 | 49 | -0.085 |
| SME-AE-500 | 500L | 7.5-11 | 0-3000 | 4 | 0-63 | 3850 | 3600 | 2750/4000 | 22 | 61 | -0.08 |
| SME-AE-1000 | 1000L | 15-18.5 | 0-3000 | 5.5 | 0-53 | 4200 | 3850 | 3300/4800 | 28 | 88 | -0.08 |
| SME-AE-2000 | 2000L | 18.5-22.5 | 0-3000 | 7.5 | 0-53 | 4850 | 4300 | 3800/5400 | 40 | - | -0.08 |
Description
1.The mixing systems double-way mixing & helical ribbon mixing. This agitator consists of two helical-shaped ribbons that are paired and rotate in opposite directions. It has the following characteristics: Efficient Mixing: The double helix design of the ribbon blades ensures efficient mixing of materials while avoiding dead spots, High Viscosity Handling: This type of agitator is particularly suitable for processing high viscous materials, such as adhesives, pastes, and gels educed Shear: The gentle mixing action of the ribbon blades reduces the shear that can occur in other types of mixers.
2.The triple mixing adopts the imported frequency converter for speed adiustment. which can meet different technological demands.
3.The homogenizing structure made through German technology adopts the imported double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 3000 rpm and the highest shearing fineness can reach 0.2-5 u m.The vacuum defoaming can make the materials meet the requirement of being aseptic.
4.The machine uses an internal circulation system to achieve a more uniform and fine emulsifying effect. The material is circulated within the machine, undergoing multiple cycles of emulsification, until the desired consistency is achieved.
5.The vacuum material sucking is adopted, and especially for the powdelmaterials,vacuum sucking can avoid dust. The pot body is welded by imported three-layer stainless steel plate.
6.The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements. According to technological requirements, the tank body can heat or cool the materials.
7.The heating modes mainly include steam heating or electric heating. To ensure the control of the whole machine is more stable, the electric appliances adopt imported configurations, so as to fully meet the international standards.
8.Easy to Clean and Maintain: The fixed pot body design makes it easy to clean and maintain the machine. This reduces the risk of contamination during the mixing process. The machine equipped with CIP, which can convinient user’s own CIP system to clean the machine.
9.The Siemens PLC control cabinet & Siemens touch screen To ensure the control of the whole machine is more stable,the electric appliances adopt imported configurations,so as to fully Easy-to-use control panel: The machine features a user-friendly control panel, which allows operators to easily adjust the speed, temperature, and other parameters as needed.
Applications
| Daily cosmetic | |||
| hair conditioner | facial mask | moisturizing lotion | suncream |
| skin care | face lotion | body lotion | sunscreen cream |
| cream | hair cream | cosmetic paste | BB Cream |
| lotion | face wash liquid | eye serum | hair gel |
| hair dye | lip balm | serum | lip gloss |
| emulsion | lipstick | Highly viscous product | shampoo |
| cosmetic toner | hand cream | shaving cream | moisturizing cream |
| Pharmaceutical | |||
| Topical Ointment | Topical Cream | Topical Patches | Topical gel |
| Fulibuprofen Gel Patches | Adapalene Gel | Neomycin Ointment | Mupirocin Ointment |
| Food | |||
| cheese | milk butter | wasabi | mayonnaise |
| ketchup | milk butter | margarine | Salad dressing |
| mustard | toothpaste | sauce | chocolate |
Competitive Advantage
· Siemens motor and frequency converter for speed adjustment, which can meet production of different technology requirement.
· The vacuum defoaming can make the materials meet the requirement of being aseptic. The vacuum material sucking adopted can avoid dustespecially for the powder products.
· Mechanical sealing, good sealing effect and long working life.
· The tank body and the pipes adopt mirror polishing, which fully conforms to GMP standards.
· Material contact parts all use SUS316L stainless steel.
· The heating method mainly include electric or steam heating for customer's choice.
· The emulsifying pot lid can adopt hydraulic lifting system, easy to clean and the cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge.
