Hose packaging is a mainstream flexible packaging solution widely adopted in the daily chemical, pharmaceutical, and fine chemical industries. The filling accuracy and sealing quality of creams, gels, and ointments directly determine the appearance quality and shelf life of finished products. As a core automatic device for hose production lines, the SINA EKATO full-automatic hose filling and sealing machine integrates the entire process including hose feeding, precise filling, heat sealing, circulating cooling and automatic discharging. Adopting modular industrial design and intelligent control system, it fully complies with GMP clean production standards and satisfies the requirements of large-scale continuous industrial production, enabling high-efficiency, standardized and stable hose packaging manufacturing.
The whole machine adopts a modular and split structural design, consisting of three core units: the main operation unit, automatic hose feeding hopper, and independent temperature-controlled chiller unit. The overall layout strictly follows ergonomic principles and clean workshop specifications, with every structural detail optimized for stable hose production, operational safety and convenient daily maintenance.
All material contact chambers and hoppers are made of 316 stainless steel, featuring excellent corrosion resistance and easy water cleaning, which fully adapts to the high-standard cleaning and disinfection requirements of cosmetic and pharmaceutical workshops. The front of the machine is fully covered with a transparent tempered glass safety shield, allowing real-time observation of internal filling and sealing operation while completely isolating moving mechanical parts. Equipped with a safety door interlock system, the machine stops automatically once the shield is opened, effectively eliminating potential operational safety hazards.
The operating console is arranged on the left side of the machine with a 7-inch PLC touch screen for centralized adjustment of all production parameters. An emergency stop button and manual controller are integrated at the lower part. The hierarchical operation design adapts to operators of different heights and effectively reduces fatigue during long-term continuous work.
The equipment is innovatively equipped with an external movable air-cooled chiller as an independent temperature control unit. Fitted with universal casters, the chiller can be flexibly positioned and connected to the main machine through circulating pipelines. Different from the traditional integrated water cooling structure which causes internal heat accumulation and dead cleaning corners, the split design separates the heat dissipation system from the main unit. It optimizes the internal operating space of the machine, facilitates independent inspection, water replacement and maintenance of the chiller, and avoids material contamination caused by cooling water leakage.
The large-capacity inclined storage hopper on the right side of the main machine can store hundreds of empty hoses at one time. Built-in material distributing discs and photoelectric positioning sensors realize automatic gravity feeding and single hose separation, eliminating frequent manual hose replenishment. The detachable hopper structure allows thorough cleaning of dust and hose residues, supporting rapid switching of production with different hose specifications.
The bottom of the main machine is equipped with adjustable horizontal support feet, which can quickly level the equipment to avoid vibration during high-speed hose processing, even on uneven workshop floors. The internal cam indexer multi-station rotating structure realizes synchronous operation of 6 working stations, completing hose feeding, positioning, filling, preheating, sealing and discharging simultaneously. With high mechanical transmission precision, the machine maintains stable operation without running deviation or hose jamming during long-term high-speed production.
Equipped with four core functional modules including precision quantitative filling system, photoelectric sensing system, constant-temperature sealing module and circulating cooling system, the equipment realizes unattended continuous production and covers the complete hose packaging process.
After empty hoses are loaded into the storage hopper, photoelectric sensors monitor the material level in real time and trigger sound-light alarms for material shortage. The distributing mechanism separates single hoses and delivers them to the rotating station, automatically identifying the printing marks on hose bodies to complete accurate alignment. This ensures unified positions of batch-printed production dates and patterns on all sealed hoses, completely solving the alignment deviation caused by manual hose placement.
The large-capacity stainless steel top hopper is suitable for high-viscosity paste materials. Adopting a piston-type quantitative filling system, the filling error is controlled within ±1%, supporting flexible adjustment of filling volume from trial-size small hoses to large-capacity household hoses. The cutting-type anti-drawing filling nozzle realizes instant material cutoff after filling, effectively preventing material dripping and wall hanging, avoiding outer hose contamination and greatly reducing defective rate.
This machine adapts to diverse materials, including water-based lotions, heavy creams, gels, industrial greases, medical ointments and high-viscosity silica gel. Only simple accessory replacement is required to switch materials and hose specifications, enabling flexible multi-product and multi-batch production.
Built-in hot air heating sealing module supports multi-level temperature adjustment for aluminum-plastic composite hoses, full plastic hoses and pure aluminum hoses. The external chiller continuously circulates cooling water to the sealing mold, forming a closed-loop production process of "heat sealing + instant cooling shaping". Traditional non-cooling sealing equipment easily causes hose burning, wrinkling and cracking. In contrast, the water cooling shaping technology ensures flat and smooth sealing edges with higher bonding strength, effectively preventing liquid leakage during hose product storage and transportation. Meanwhile, batch number and production date hot stamping are integrated in the sealing process to achieve one-step forming without secondary processing.
The whole machine is equipped with comprehensive safety protection mechanisms, including emergency stop button, safety door interlock, automatic shutdown for hose jamming, material shortage alarm and overload protection. The touch screen can store multiple product formulas, realizing one-click parameter calling when switching hose specifications and filling volumes, which shortens debugging time by 70%. All material contact parts are dead-angle-free and detachable for easy cleaning without professional tools, fully meeting GMP clean production audit standards for pharmaceutical and cosmetic industries.
The standard model reaches a maximum production speed of 60 hoses per minute, with an hourly output of approximately 3,000 hoses. It is highly suitable for batch production in small and medium-sized manufacturing plants. Moreover, it can be seamlessly connected with front-end emulsification mixing equipment and back-end cartoning machines to build a fully integrated automatic hose packaging production line.
With flexible functional adaptability, this hose filling and sealing equipment serves three core industries including daily chemicals, pharmaceuticals and fine chemicals, meeting stringent production standards and diversified product demands across different fields.
It is the most mainstream application field of the equipment, suitable for filling and sealing various cosmetic and personal care hose products such as facial cleanser, hand cream, body lotion, mask cream, hair dye, hair conditioner and depilatory cream. Cosmetics have strict requirements on finished product appearance. The equipment’s advantages of flat wrinkle-free sealing and non-drawing filling ensure high-end shelf appearance of terminal hose products. The overall clean design adapts to dust-free production environments of cosmetic workshops, and the multi-formula storage function supports rapid SKU switching and mass hose product production.
The equipment meets the production requirements of topical ointments, gels, burn ointments, dental gels and skin medicinal pastes. All material-contact components support high-temperature disinfection, delivering stable filling precision and qualified sealing tightness, which effectively prevents pharmaceutical oxidation and liquid leakage. It is compatible with both pure aluminum hoses and medical composite hoses, making it the preferred automatic filling equipment for medium and small pharmaceutical enterprises to produce medicinal hose products.
This equipment is ideal for mass production of civil hose products, including toothpaste, laundry gel, cleaning paste, descaling agents and shoe polish. It adapts to large-capacity economical hoses for daily consumer goods. Featuring high-speed and stable output, it fully supports large-quantity order delivery for daily chemical brands. The wear-resistant mechanical transmission structure enables long-term non-stop operation, greatly improving production efficiency for standardized hose packaging products.
For high-viscosity industrial materials such as lubricating silicone grease, repair glue, welding paste and electronic thermal conductive paste, the machine adopts a fully sealed filling structure to prevent paste volatilization and solidification. Its high-strength hose sealing performance guarantees long-term storage stability of industrial products. Equipped with an independent split chiller, it solves the sealing difficulty of high-melting-point colloidal hoses, delivering flat and crack-free sealing results. It is widely applied in hose packaging production for hardware, electronics, building materials and fine chemical auxiliary enterprises.
This full-automatic integrated hose filling and sealing equipment is built with humanized and GMP-compliant clean structural design, and powered by full-process automation and high-precision constant-temperature control technology. It covers the complete manufacturing workflow from empty hose feeding to finished product discharging, realizing universal compatibility with multi-industry and multi-category hose products. In the era of intelligent and clean manufacturing, the equipment effectively reduces labor and production costs, significantly improves finished product yield and operational stability. It perfectly meets the full-cycle production demands of new product R&D, trial production and large-scale mass production for daily chemical, pharmaceutical and fine chemical enterprises, serving as an indispensable core automated device for modern flexible hose packaging production lines.
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